ACAM @ Formnext 2022: Our Exhibits

Productive surface functionalization using graded single layer coating
Multi-material processing using Separate Powder Injected Laser Application SPILA

Motivation and Relevance

  • Decrease production time for surface functionalization
  • Elimination of a two-layer system through a single graded layer
  • E.g. High productivity for brake disc coatings to reduce fine dust emissions
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HyInnoBurn
Enabling Industries Through the Energy Transition

Motivation and Relevance

  • Necessary change from natural gas to hydrogen in hard-to-electrify sectors (e.g. steel) needs specialized burners
  • Relevant for burner manufacturers and new material suppliers
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Surface Heating for Electric Vehicles (EVs)
Enabling Industries Through Printed Electronics

Motivation and Relevance

  • Louisenthal had newly developed a flexible and transparent PET film in which a fine-mesh metallic net is embedded and was looking for a suitable application.
  • In a consortium project the prototype was developed to create a new heating concept for electric cars with the help of printed electronics.
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LeiMot – Lightweight Motor
Enabling Industries through Development

Motivation and Relevance

  • conventional production technology optimum has been reached. Achieving the CO2 target of 95 g/km through weight reduction
  • Basis for future drive systems such as hydrogen drives
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Baggage Bar Holder (Cabin Interior)
Enabling Industries Through Resilient Supply Chains

Motivation and Relevance

  • 3D printed baggage bar holder in SLS process
  • Aviation certified component (EASA Part21G)
  • Design optimized component for AM
  • Weak conventional part can be optimized with 3D printing
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Part Recognition App
Enabling Industries Through Transparency on the Shopfloor

Motivation and Relevance

  • AM-parts have a high geometry variance and need to be recognized and sorted after batch-production
  • Service providers can use the part recognition app to simplify this process by enabling their employees with a fast and reliable recognition app
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Injection Mould Insert
Enabling Industries Through Functionally Optimized Injection Mould Inserts

Motivation and Relevance

  • Injection moulding of small series economically inefficient due to high expenses and lead times correlating with tool development
  • Relevant for manufacturing companies (AM users)
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Tool Insert
Enabling Industries Through Iterative Product Optimization

Motivation and Relevance

  • Complex and costly production of jigs for clamping and coating of fragile end-use parts
  • Fast supply of jig and optimization regarding end-use part not possible
  • Relevant for manufacturing companies (AM users)
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Axial Screw
Enabling Industries Through Speed

Motivation and Relevance

  • Low material deposition rate and high material costs of filament-based material extrusion oppose technology potential for large-scale components
  • Relevant for technology users and service providers
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Corrosion-resistant Alloy Powder for Additive Manufacturing
ADMUSTER®️ C01P

Summary

ADMUSTER® C01P is a CoCrFeNiTiMo multi-principal element alloy (MPEA) applied the concept of a high entropy alloy*. C01P is modified from ADMUSTER® C00P proposed as the novel structural material for metaladditive manufacturing process.

  • Corrosion resistant properties against acid environments were improved keeping its excellent
    mechanical properties of C00P
  • Heat treatment can adjust the mechanical properties of the product
  • Mechanical strength at elevated temperature is good for no more than 700° C

* High-entropy alloy: alloy containing equal or large proportions of 5 or more elements.

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Corrosion-resistant Alloy Powder for Additive Manufacturing
ADMUSTER®️ C02P

Summary

ADMUSTER® C02P is a CoCrFeNiTiMoTa multi-principal element alloy (MPEA) applying the concept of a high entropy alloy*. C02P is modified from ADMUSTER® C00P proposed as the novel structural material for metal additive manufacturing process.​
Impact toughness and creep resistance at elevated temperatures are improved from the ones of C00P. Inhibition of hydrogen embrittlement is one of the unique properties of C02P. Suitable for facilities operating at elevated temperatures or in hydrogen containing environment developed for carbon-neutral societies.

* High-entropy alloy: alloy containing equal or large proportions of 5 or more elements.

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Corrosion-resistant Alloy Powder for Additive Manufacturing
ADMUSTER®️ C21P

Summary

ADMUSTER® C21P is a Ni-Cr-Mo type alloy that shows excellent corrosion resistance in oxidizing and non-oxidizing environments. As an application example, this material is used for pollution control devices such ashydrogen chloride removal equipment and flue gas desulfurization equipment where extreme corrosion
solutions are an issue. The material is also used where it is essential to control product contamination from
equipment materials, for example, pharmaceutical manufacturing plants and semiconductor manufacturing
equipment.

**C21P is corresponds to wrought MAT21TM which is registered in ASTM/ASME as UNS No.N06210

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